Pharmaceutical
 
Projects Samples
Turn-key design and installation of a batching process for a pharmaceutical manufacturer.
USP Water Purification/Batching System.
Design and installation of a spray dryer control system for a pharmaceutical manufacturer.
Packaging Line Integration

Packaging Line Integration.

SUMMARY:

Networked all OEM PLCs to establish supervisory control over the entire packaging line.

DESCRIPTION:  

A Profibus communication module was added to each OEM PLC on the Filling and Packaging Line.  Additional code was developed for each of the PLC programs to pass faults, operator setpoints, equipment status and interlocks to the HMI (Human Machine Interface).  An HMI was included to allow single point access to all equipment parameters on the entire line.  The HMI was networked to the Plant Floor Server for Line Recipe Management, downtime storage, event logging and fault data collection.  

The Line Operators would simply select a Product Recipe which would download speeds, levels, limits, times and other essential parameters to each piece of equipment on the line.  This reduced time to setup the line and improved accuracy for product.  Additionally, all equipment faults, events and status could be monitored and collected for validation and archival records.
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